ENGCB581-23A (HAM)

Advanced Process Engineering Design

15 Points

Edit Header Content
Division of Health Engineering Computing & Science
School of Engineering

Staff

Edit Staff Content

Convenor(s)

Lecturer(s)

Administrator(s)

Placement/WIL Coordinator(s)

Tutor(s)

Student Representative(s)

Lab Technician(s)

Librarian(s)

: cheryl.ward@waikato.ac.nz

You can contact staff by:

  • Calling +64 7 838 4466 select option 1, then enter the extension.
  • Extensions starting with 4, 5, 9 or 3 can also be direct dialled:
    • For extensions starting with 4: dial +64 7 838 extension.
    • For extensions starting with 5: dial +64 7 858 extension.
    • For extensions starting with 9: dial +64 7 837 extension.
    • For extensions starting with 3: dial +64 7 2620 + the last 3 digits of the extension e.g. 3123 = +64 7 262 0123.
Edit Staff Content

What this paper is about

Edit What this paper is about Content

The final year design project is the capstone project for most chemical engineering degrees. It gives young engineers an opportunity to put into practice and showcase their individual technical ability and abilities to communicate and co-operate with other engineers to work toward a common goal. Teams will be assigned an academic supervisor to help support the design process.

Design teams of 3 to 4 students will be issued with a design brief to design a chemical plant. They will be expected to meet the specifications required in the brief and address the essential design tasks needed to provide a complete design of the plant. Aspects to be addressed in the design include process selection, flowsheet development, process flow diagrams, mass and energy balances, process simulation, specification of equipment items, safety and environmental assessment, plant layout, and economic evaluation. Individuals will be expected to produce a detailed design of a nominated piece of plant equipment.

Interim reports will be required to help design teams make steady progress and focus their effort during the course. The final design report in an important tangible outcome of the design team’s efforts and should be a comprehensible and coherent work that covers the essential tasks/elements required to meet the design brief. Detailed guidelines for content and structure of the reports will be provided during the course.

The learning outcomes for this paper are linked to Washington Accord graduate attributes WA1-WA11. Explanation of the graduate attributes can be found at: https://www.ieagreements.org/

Edit What this paper is about Content

How this paper will be taught

Edit How this paper will be taught Content
The paper is taught through a combination of lectures and workshops. There are one lecture and two 2-hour workshops per week. The course work is largely done in teams of 3 to 4 students. The workshops will be an important competent for design teams to meet together to plan work and receive assistance for the project from a designated academic supervisor. Lectures will be given by School of Engineering staff and guest lecturers from industry. Additional support material will be posted on moodle.
Edit How this paper will be taught Content

Required Readings

Edit Required Readings Content

R. Sinnott & G. Towler, "Chemical Engineering Design" 6th Edition, Elsevier (2019)

R. Smith, "Chemical Process Design and Integration" 2nd Edition, Wiley (2016)

Edit Required Readings Content

Learning Outcomes

Edit Learning Outcomes Content

Students who successfully complete the course should be able to:

  • Develop and evaluate a range of conceptual process technologies and designs for a given product brief and specification. Select a feasible process technology and design based on criteria such as economics, environmental impact, and safety (WA3, WA4, WA5)
    Linked to the following assessments:
    Process Selection Memo (1)
  • Produce detailed chemical engineering equipment design and communicate that through relevant drawings and specifications, including piping & instrument diagrams (WA3)
    Linked to the following assessments:
    Report - Detailed Equipment Design (3)
  • Develop and optimise feasible process flow diagrams for process designs. Apply engineering calculations using supporting tools (spreadsheets, process simulators, etc) to detail mass & energy balances for process flow diagram including utilities (WA3, WA5)
    Linked to the following assessments:
    Report - Flow Sheet and Mass & Energy Balances (2)
  • Work in a team to apply design principles such as process safety (including HAZOP analysis), environmental sustainability (including impact assessment) to a complex chemical engineering problem. Perform project financial analysis. (WA7, WA8, WA9, WA10).
    Linked to the following assessments:
    Final Design Report (4)
    Presentation & Interview (5)
Edit Learning Outcomes Content
Edit Learning Outcomes Content

Assessments

Edit Assessments Content

How you will be assessed

Edit How you will be assessed Content
Samples of your work may be required as part of the Engineering New Zealand accreditation process for BE(Hons) degrees. Any samples taken will have the student name and ID redacted. If you do not want samples of your work collected then please email the engineering administrator, Natalie Shaw (natalie.shaw@waikato.ac.nz), to opt out.
Edit How you will be assessed Content

The internal assessment/exam ratio (as stated in the University Calendar) is 100:0. There is no final exam. The final exam makes up 0% of the overall mark.

The internal assessment/exam ratio (as stated in the University Calendar) is 100:0 or 0:0, whichever is more favourable for the student. The final exam makes up either 0% or 0% of the overall mark.

Component DescriptionDue Date TimePercentage of overall markSubmission MethodCompulsory
1. Process Selection Memo
8 Mar 2023
5:00 PM
5
  • Online: Submit through Moodle
2. Report - Flow Sheet and Mass & Energy Balances
27 Mar 2023
5:00 PM
15
  • Online: Submit through Moodle
3. Report - Detailed Equipment Design
1 May 2023
5:00 PM
30
  • Online: Submit through Moodle
4. Final Design Report
2 Jun 2023
5:00 PM
40
  • Online: Submit through Moodle
5. Presentation & Interview
6 Jun 2023
No set time
10
  • Presentation: In Lab
Assessment Total:     100    
Failing to complete a compulsory assessment component of a paper will result in an IC grade
Edit Assessments Content