ENGME280-18B (HAM)

Design and Manufacturing 1

15 Points

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Faculty of Science and Engineering
Te Mātauranga Pūtaiao me te Pūkaha
School of Engineering

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: gordon.neshausen@waikato.ac.nz

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: debby.dada@waikato.ac.nz

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Paper Description

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The paper builds on the introduction to engineering design taught in ENGEN180 and applies other material taught in years 1 and 2. The paper is focused on the manufacturing and gives students an understanding of the fundamental principles and basic relationships underlying selected major manufacturing processes widely used in manufacturing industry and about the design process. Knowledge on metrology and non-destructive testing techniques which are critically important in modern manufacturing industry will also be introduced. Engineering design methods are demonstrated through case studies.The paper also covers the practical aspects of selected major manufacturing processes via workshop and practical sessions where students have plenty of opportunities to build up their practical skills and apply their theoretical knowledge on manufacturing processes to solving practical problems.

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Paper Structure

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The course is taught through a combination of lectures, practical design tutorials, and workshop sessions. The scheduled lecture and workshop session content are provided in the attached paper outline. Details of the workshop session will be provided at the beginning of the semester.

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Learning Outcomes

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Students who successfully complete the course should be able to:

  • apply an engineering design process to the high level design of complex engineering systems
    Linked to the following assessments:
  • apply design specifications to the design of complex engineering systems
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  • find solutions to address the basic metrology needs and issues in manufacturing operations
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  • explain the scientific principles underlying each of the major non-destructive testing and inspection techniques used in manufacturing
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  • explain the scientific principles and basic relationships between process conditions, materials and product quality underlying the major manufacturing processes
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  • master basic practical skills for the practical operations in major manufacturing processes covered in the paper including turning, drilling, and sheet metal forming
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Assessment

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While design requires application of appropriate technical procedures, competency in technical communication will also be assessed in this paper. In practice it is largely accomplished by teamwork. Even in situations where (component design etc) it may be undertaken by one engineer, it needs to be checked by a peer. The presentation is as important as the technical analyses. Therefore, all assessed items must be presented in a way so that another student or an engineer will be able to follow the analyses and rationale for the design choices. Correct answers should be supported by clear reasoning. Any ambiguity in the reports or examination scripts may be heavily penalised. Late work will be penalised 5% of its mark for every working day after the hand in date.

Workshop sessions in manufacturing (30%)

Test on manufacturing processes (20%)

Design project assessment ratio (50%):

  • Mechanical lab sessions (5)
  • CAD project - steam engine (10)
  • Design project concept and calculations (10)
  • Design project drawings/CAD (10)
  • Design presentation and demonstration (15)
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Assessment Components

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The internal assessment/exam ratio (as stated in the University Calendar) is 100:0. There is no final exam. The final exam makes up 0% of the overall mark.

The internal assessment/exam ratio (as stated in the University Calendar) is 100:0 or 0:0, whichever is more favourable for the student. The final exam makes up either 0% or 0% of the overall mark.

Component DescriptionDue Date TimePercentage of overall markSubmission MethodCompulsory
1. Design project - see breakdown above
50
2. Test
11 Oct 2018
2:00 PM
20
3. Workshop sessions on manufacturing
30
Assessment Total:     100    
Failing to complete a compulsory assessment component of a paper will result in an IC grade
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Required and Recommended Readings

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Required Readings

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Lecture Notes

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Recommended Readings

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  • Fundamentals of modern manufacturing: Materials, processes, and, systems, Mikell P. Groover, 5th Edition, Wiley
  • Engineering Drawing, Boundy, A. W., McGraw-Hill, 2007
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Other Resources

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SolidWorks CAD software will be available to all students.
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Online Support

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This paper has a Moodle page (http://elearn.waikato.ac.nz) where you will be able to access lecture notes and assessment materials. There are also discussion forums where you can both ask and answer questions.

PLEASE NOTE: Moodle will be used for class notices etc and it is your responsibility to check the site regularly. Instructions provided on Moodle and in lectures are considered to be given to the class as a whole.

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Workload

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This 15pt paper emphasizes on the theories, fundamental principles, and workshop experience of manufacturing processes.

The paper has a total workload of approx. 160 hours as below:

Two 1 hour lecture per 11 weeks plus 1 hour invited seminar per 12 weeks plus (28 hours), six 8 hours workshop sessions plus six 4 hours design project workshops (72 hours), and self-directed study - 40 hours of design project (CAD, calculations, concept and presentation) and 14 hours of reading and revision for the test

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Linkages to Other Papers

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This paper builds on the engineering design taught in ENGG180.
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Prerequisite(s)

Prerequisite papers: ENGEN180 or ENGG180

Corequisite(s)

Equivalent(s)

Restriction(s)

Restricted papers: ENGG282, ENMP215

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