
ENGME380-22B (HAM)
Design and Manufacturing 2
15 Points
Staff
Convenor(s)
Mike Duke
4522
CD.1.02
mike.duke@waikato.ac.nz
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Lecturer(s)
Fei Yang
9417
F.G.06D
fei.yang@waikato.ac.nz
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Leandro Bolzoni
9381
F.G.06E
leandro.bolzoni@waikato.ac.nz
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Rahul Jangali
D.G.12
rahul.jangali@waikato.ac.nz
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Administrator(s)
You can contact staff by:
- Calling +64 7 838 4466 select option 1, then enter the extension.
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Extensions starting with 4, 5, 9 or 3 can also be direct dialled:
- For extensions starting with 4: dial +64 7 838 extension.
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- For extensions starting with 9: dial +64 7 837 extension.
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Paper Description
This paper will furnish the student with a knowledge of modern manufacturing processes (not necessarily all of them directly related to building a working prototype machine) and how to use them when designing complex machines. The paper builds on the material taught in ENGME280 Design and Manufacturing 1. The paper will require elements taught in ENGME280 to be used in ENGME380. Dirty prototyping will be taught and applied to a design project. Students will be required to apply modern manufacturing methods such as laser cutting, CNC machining, and 3D printing to the design of a complex machine. Students will undertake a group design project and build a working prototype machine that meets a specification.
The learning outcomes for this paper are linked to Washington Accord graduate attributes WA1-WA11. Explanation of the graduate attributes can be found at: https://www.ieagreements.org/assets/Uploads/Documents/IEA-Graduate-Attributes-and-Professional-Competencies-2021.1-Sept-2021.pdf
Paper Structure
This paper is taught with lectures on design and advanced manufacturing processes and labs for the design projects. Case studies from design engineers will be part of the design lectures. Students work in groups of two or three to complete a Project Based Learning (PBL) design, build and test project. The project enables students to apply ENGME380 material and that from other Mechanical Engineering papers, to develop a fully functioning prototype to meet a specification. Other material, such as manufacturing techniques, is assessed by three tests.
Learning Outcomes
Students who successfully complete the paper should be able to:
Assessment
The assessment of this paper comprises one group design project and three manufacturing tests. The design project has been split into 5 parts: concepts, CAD, manufacture & cost, efficiency & health and safety, machine performance. Details of the design project are given on a separate assignment sheet.
Samples of your work may be required as part of the Engineering New Zealand accreditation process for BE(Hons) degrees. Any samples taken will have the student name and ID redacted. If you do not want samples of your work collected then please email the engineering administrator, Natalie Shaw (natalie.shaw@waikato.ac.nz), to opt out.
Assessment Components
The internal assessment/exam ratio (as stated in the University Calendar) is 100:0. There is no final exam.
Required and Recommended Readings
Required Readings
The three recommended course texts are available on-line from the library. For those that have not yet studied electrical and mechanical machines (ENGME353), there is good information on gears and gearboxes, useful for your design project. Other course material, lecture notes, examples and videos are on Moodle.
- Childs, Peter R. N.. Mechanical Design Engineering Handbook, Elsevier Science & Technology, 2013. ProQuest Ebook Central, https://ebookcentral-proquest-com.ezproxy.waikato.ac.nz/lib/waikato/detail.action?docID=1375437
- Simmons, Colin, et al. Manual of Engineering Drawing : Technical Product Specification and Documentation to British and International Standards, Elsevier Science & Technology, 2009. ProQuest Ebook Central, https://ebookcentral-proquest-com.ezproxy.waikato.ac.nz/lib/waikato/detail.action?docID=913771
- Design Engineering Manual, edited by Mike Tooley, Elsevier Science & Technology, 2009. ProQuest Ebook Central, https://ebookcentral-proquest-com.ezproxy.waikato.ac.nz/lib/waikato/detail.action?docID=631955
- Slides and handouts available on Moodle to be studied prior to attend the lectures.
Recommended Readings
- Budynas, Nisbett, J. K., & Shigley, J. E., 2015, Shigley’s mechanical engineering design (Tenth edition.). McGraw-Hill Education.
- Boundy. (2007). Engineering drawing (7th ed.). McGraw-Hill.
- Chang, Kuang-Hua. Design Theory and Methods Using CAD/CAE : The Computer Aided Engineering Design Series, Elsevier Science & Technology, 2014. ProQuest Ebook Central, https://www.proquest.com/legacydocview/EBC/1813980?accountid=17287
- Fundamentals of modern manufacturing: Materials, processes, and, systems, Mikell P. Groover, 5th Edition, Wiley
Other Resources
Online Support
This paper has a Moodle page (http://elearn.waikato.ac.nz) where you will be able to access PPT’s of lecture notes and assessment materials.
Workload
This is a 15 point paper, requiring a total of approximately 150 hours of study.
Linkages to Other Papers
Prerequisites ENGME280
Prerequisite(s)
Prerequisite papers: ENGME280 or ENGMT280