ENGMP214-22A (HAM)

Materials Manufacturing Processes

15 Points

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Division of Health Engineering Computing & Science
School of Engineering

Staff

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Convenor(s)

Fei Yang

Fei Yang
9417
F.G.06D
See Moodle
fei.yang@waikato.ac.nz

Lecturer(s)

Leandro Bolzoni

Leandro Bolzoni
9381
F.G.06E
See Moodle
leandro.bolzoni@waikato.ac.nz

Administrator(s)

: mary.dalbeth@waikato.ac.nz
: natalie.shaw@waikato.ac.nz

Placement/WIL Coordinator(s)

Tutor(s)

Student Representative(s)

Lab Technician(s)

Librarian(s)

: cheryl.ward@waikato.ac.nz

You can contact staff by:

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Paper Description

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This paper gives an understanding of fundamental principles and relationships between manufacturing processes that are widely used in manufacturing industry, component microstructure, and properties. They include machining, metal casting, mechanical forming, powder metallurgy, welding and joining, and plastics forming. Knowledge of metrology and non-destructive testing techniques which are critically important in modern manufacturing are also introduced.

The learning outcomes for this paper are linked to Washington Accord graduate attributes WA1-WA11. Explanation of the graduate attributes can be found at: https://www.ieagreements.org/.

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Paper Structure

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The course is taught through lectures and tutorials. Topic summaries and some primary demonstration of processing technologies will be incorporated in the lecture time slots.
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Learning Outcomes

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Students who successfully complete the paper should be able to:

  • Find solutions to address the basic metrology needs and issues in manufacturing operations (WA1)
    Linked to the following assessments:
    • Test 1 (1)
    • Test 2 (2)
    • Test 3 (3)
    • Exam (5)
  • Explain the scientific principles underlying each of the major non-destructive testing and inspection techniques used in manufacturing and select appropriate techniques for specific applications (WA1)
    Linked to the following assessments:
    • Test 3 (3)
    • Exam (5)
  • Explain the scientific principles and basic relationships between process conditions, materials microstructure and properties and product quality underlying the major materials related manufacturing processes covered in the paper (WA1)
    Linked to the following assessments:
    • Test 1 (1)
    • Test 2 (2)
    • Test 3 (3)
    • Assignment (4)
    • Exam (5)
  • Select practically feasible and optimum manufacturing processes for specific manufacturing tasks (WA1, 9, 11)
    Linked to the following assessments:
    • Test 1 (1)
    • Test 2 (2)
    • Test 3 (3)
    • Assignment (4)
    • Exam (5)
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Assessment

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The assessment includes three tests (worth 15% each), one assignment (worth 5%), and final exam (worth 50%). Each test will last 50 minutes and will be held at the normal lecture slots. The test dates are listed in the schedule.

Samples of your work may be required as part of the Engineering New Zealand accreditation process for BE(Hons) degrees. Any samples taken will have the student name and ID redacted. If you do not want samples of your work collected then please email the engineering administrator, Natalie Shaw (natalie.shaw@waikato.ac.nz), to opt out.

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Assessment Components

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The internal assessment/exam ratio (as stated in the University Calendar) is 50:50. There is no final exam. The final exam makes up 50% of the overall mark.

The internal assessment/exam ratio (as stated in the University Calendar) is 50:50 or 0:0, whichever is more favourable for the student. The final exam makes up either 50% or 0% of the overall mark.

Component DescriptionDue Date TimePercentage of overall markSubmission MethodCompulsory
1. Test 1
1 Apr 2022
1:00 PM
15
  • In Class: In Lecture
2. Test 2
13 May 2022
1:00 PM
15
  • In Class: In Lecture
3. Test 3
10 Jun 2022
1:00 PM
15
  • In Class: In Lecture
4. Assignment
27 May 2022
5:00 PM
5
  • Online: Submit through Moodle
5. Exam
50
✔
Assessment Total:     100    
Failing to complete a compulsory assessment component of a paper will result in an IC grade
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Required and Recommended Readings

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Required Readings

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Lecture notes

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Recommended Readings

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1. Fundamentals of modern manufacturing: Materials, processes, and, systems

Author: Mikell P. Groover

5th Edition,

Publisher: Wiley

2. DeGarmo's materials and processes in manufacturing

Author J. Temple Black, Ronald A Kohser

Publisher :Hoboken, NJ : Wile

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Online Support

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Moodle will be used.
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Workload

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This paper emphasizes on the fundamental principles of the manufacturing processes. Students are expected to work 150 hours work on topics covered and self-directed study on the recommended readings.
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Linkages to Other Papers

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Prerequisite(s)

Prerequisite papers: ENGEN112

Corequisite(s)

Equivalent(s)

Restriction(s)

Restricted papers: ENGME280, ENGME380

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